PrimoPlank™Recycled solid-plastic lumber


The Huss-Thomas project  (cedar-colored PrimoPlank)           

  

 

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Click here for more photos of the Huss-Thomas Project.

I just love it! I am writing you this note to let you know how pleased I am with my new PrimoPlank deck. I have spent many years sanding, staining, and painting wooden decks and I am very relieved that this deck will eliminate all that maintenance. Now I just hose off the PrimoPlank and it looks brand new. I don't have to worry about removing the finish when cleaning it, either.

As you know, I was initially concerned that a synthetic material would be slippery when wet, I became thoroughly convinced otherwise after the first time I got out from the spa with soaking wet feet.

During hot days the material actually seems cooler on my bare feet than my old wooden deck. And, no more protruding nails, splinters and rotten boards! I am not only pleased with the PrimoPlank product, but with your workmanship on the deck as well. The framing is exceptionally sturdy and there is no bowing in the plank. You have finished the deck so nicely with even spacing, a border, rails, beveled corners, and facia boards.

It's better than I anticipated. I now suspect my PrimoPlank deck will outlive me !

Thank you, thank you.
Dawn Huss

 

 The Cruz project  (cedar-colored PrimoPlank)

           Click here for more Photos of the Cruz Project.

The Stark project  (driftwood-colored PrimoPlank)

Click here for more photos of the Stark project.

PrimoPlank has the same dimensions as regular 2 x 6 wooden plank. It also comes in matching 2x2, 2x4, 2x8, 2x10 and 4x4 boards of the same material and colors for making seats and railings. It comes in standard lengths of 12 and 16 ft, but we can provide lengths from 18 to 24 ft for a premium.

It all comes in a variety of colors --  blue-gray, light oak, beige oak, cedar, redwood, rosewood, driftwood, teak, yellow pine, chestnut, white, ivory and sand. The white, ivory and sand colors can be used for railings and facia. It can also be used for step risers to create a permanently two-toned accent deck.

PrimoPlank is 100% solid plastic.  It's made from recycled plastic containers and is UV (ultraviolet light) stabilized so it won't break down in the sunlight. Made from the same material as the containers used for transporting hydrochloric acid, this stuff is chemically indestructible.

Below is the Mattson project built with tan-colored PrimoPlank.

Click here for more photos of the Mattson project.

The Mattson deck above incorporates almost every feature that we have done in the past with redwood decks. Those cabinet doors in the rain-proof built-in cabinet were fabricated for us from the same PrimoPlank by a professional cabinet-maker.

This deck clearly demonstrates how tight the joints in solid-plastic can be made.  And these joints will stay tight -- because the solid-plastic is tightly self-threading when fastened wqith screws; there is just no way screw-fasteners will ever become loose in solid-plastic and allow the joined segments to pull away as with wood or composites.

I was not prepared for how fantastic the completed deck would actually look. The solid-plastic lumber has textures and color variations that make you think when you first see it that it is actually wood! At night the low-voltage lighting actually enhances this effect.

My deck has been in constant use since it was completed in late August "02. When I have guests over I deliberately make no mention of plastic. Only after they have been on the deck for awhile do they get the sense that "Hey, this isn't wood"! That's been the reaction among the majority of my friends who hadn't already seen the deck being built.

Two of the biggest reasons I chose to go with this plastic material were looks and upkeep. Besides the beautiful appearance, the maintenance for me is minimal - grease, wine, bird droppings, all wash off easily without leaving any stain. The chlorinated hot tub water doesn't discolor the planking either like it would if my new deck were planked with customary redwood.

It is a great relief to know that I don't have to seal and stain it every year just to keep it looking nice.

This plastic deck has truly been an enhancement to the comfort of my house, not to mention the sustainable value-added. The premium I paid was well worth it.

Ron Mattson            

         

Below is the Vandenberg project which uses tan-colored  PrimoPlank for planking, seats and railing caps.

 

Click here for more photos of the Vandenberg project.

Below is the all-plastic Taxera project whose brilliant-white PrimoPlank railing and facia define this multilevel deck.

Click here for more photos of the Taxera project

Below is a small deck with lots of interesting designer elements all made from PrimoPlank using weathered-wood colored planking and chestnut color for accent pieces: curved seats, air-conditioner covers, fold-down wall-table and curved border strip.

Click here for detailed photos of the designer elements in the photo above.

 

The photo to the left is a balcony deck with stairs built from PrimoPlank just about 100 ft from the Pacific ocean. Stainless steel screws were used throughout.

All of the other balcony decks in this resort town look just like the one next door. This deck will never look like that -- and it will never need renovating or painting.

 

Below is a designer railing made from solid-plastic white PrimoPlank. It incorporates 1-inch wide black-metal baroque balusters. This combination provided a sharp looking railing that doesn't obstruct the panoramic vista seen from the deck of Mariners Cove off San Francisco Bay.  The planking is standard cedar colored PrimoPlank with embossed grain.

Below is a deck, sloped at ¼ inch per foot, planked with tightly-set embossed-grain tongue & groove (1x6 T&G) weathered-wood colored PrimoPlank. It has see-thru lean-out railings of chestnut PrimoPlank 2x4, 2x6 and 4x4s that frame-in 32-inch black steel-tube fencing panels. Even the 6-foot fence at the far end has been constructed entirely from the same PrimoPlank materials.

Click here for detailed photos of the designer elements in the above photos.


 

Here's a square 2nd-story deck with a redwood railing that was reconfigured to have a bowed front side and given a two-color solid-plastic railing of dove-gray and white PrimoPlank. The color-match is near exact and will remain like that without ever needing to be painted.

 

Renovating an old deck with PrimoPlank

How to renovate your existing wooden deck cheaply once and for all.

If you have a deck in good shape now but are tired of it looking crappy or having to refinish it every couple of years, click here to see how to renovate it very easily and inexpensively with PrimoPlank, and do it without having to rebuild your deck.


Click here for a Readers Digest article, with detailed and complete step-by-step photos, on how to revive a wooden deck. Do you really want to go through this every other year?

    


Building a Dock with PrimoPlank

How a floating dock may be constructed entirely from PrimoPlank.

If you have a floating dock that needs replacing or a new one to built from scratch, click here to see how it can be done with PrimoPlank.

 

 

How to buy our PrimoPlank

Please read the technical and comparison information before contacting us -- we just don't have the time to educate the public on a one-to-one basis. This is our complete technical discussion. If you have a concern that we didn't address here, then by all means contact one of our reps to discuss it.

Click here for technical discussions of the properties of PrimoPlank, such as color integrity,  cleaning and recommended installation considerations and techniques.

Click here for comparisons of PrimoPlank with composites such as Trex, Weatherbest, and Timbertech and PVC planking such as Sheerline, BrockDeck and Heritage.

 


Related PrimoPlank Products

 

PrimoPlank Do-it-yourself Patio-cover Kits

Here's a whole new concept in patio-covers made possible by the strength of solid-plastic coated wooden lumber. Click here to learn more about our patio-cover kits made from this revolutionary new product.

 

SnapTap Gutters

For those who want to keep their deck dry below, for storage or a deck
over a deck, click here to see our patented SnapTap™ gutter inserts for use with our specialty-profiled PrimoPlank.

 

 

PrimoPlank
Spiral Staircases

If you are contemplating a second-story deck made from PrimoPlank you may also be interested in our spiral staircase kits -- made entirely with PrimoPlank material.

Click here for a complete description of these auxiliary structures.

 

  

All-plastic BBQ Canopy

Here's an all-plastic canopy that is used as a shade-cover for outdoor BBQs and  island bars. To learn more click here.

       

PrimoPlank Fold-down Wall-table Kits

Because it's made from our solid-plastic PrimoPlank it's almost self-cleaning -- once placed in the hanging position, all the food crumbs and sauce spills will wash right off with spray from a garden hose -- no wipe-down or towel-drying needed -- you're finished.

Click here to learn more.                        

Click here to contact us.


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